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CASE STUDIES

Case Studies and
Project Highlights

Explore how PSR Industrial Flooring has delivered durable, safe and long-lasting flooring solutions for leading brands across the UK and beyond.

Over 25 Years’ Experience
Worldwide Projects
CITB & CSCS Approved
99% Dust-Free Preparation

Hyundai – Tamworth (2025)

We were pleased to complete another successful project for our long-standing client, Hyundai, at their Tamworth facility. The works focused on improving pedestrian safety and creating a cleaner, more defined traffic management system throughout the site.

Our Process:

✔︎ Dust-controlled preparation of all floor areas to ensure maximum coating adhesion
✔︎ Formation of new pedestrian walkways with contrasting demarcation borders
✔︎ Installation of highly visible zebra crossings positioned at key access points
✔︎ Application of durable anti-slip coatings for added safety and longevity

Result: The project was completed efficiently and to the client’s satisfaction, providing a bright, professional, and hard-wearing finish that enhances both safety and appearance within the facility.

Wavin UK Chippenham (2023)

We were delighted to return to Wavin UK in Chippenham, where we have worked many times before.

✔︎ Area: approx. 90m²
✔︎ Work: part of an ongoing project to prepare for a new, more efficient production line

 

Our Process:
✔︎ Diamond grinding of the concrete floor using planetary HTC grinder
✔︎ Alpha joint repair with old material removed and replaced using our PSR Joint Sealant
✔︎ Installation of black perimeter demarcation lines and red hatched areas using Polycote Rapide
✔︎ Two coats applied to three large yellow boxed areas with rapid-curing materials (1–2 hour cure time)
✔︎ Two coats of Light Grey PSR Epoxy HB with a light anti-slip finish applied to the remaining area

Result: The client was very pleased with the speed, accuracy and high-quality finish delivered.

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Reflex Labels

Reflex Labels required a refurbishment of their warehouse floor for manufacturing and stock storage. The old coating was failing, with signs of oil contamination and flaky paint.

Preparation:
✔︎ Planetary diamond grinding with dust extraction (99% dust-free) to remove the old coating and clean the substrate

Process:
✔︎ Application of two coats of PSR high-build epoxy resin
✔︎ Walkway finished in blue with yellow demarcation lining to borders


Result: Completed in 7 days, on time and within budget. The client now has a high-gloss, hardwearing and easy-to-clean epoxy resin floor.

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AMG Super Alloys – Sheffield (2022)

During AMG’s Christmas shutdown, we were awarded a further rejuvenation project for our long-term client.

✔︎ Scope: 600m² of an old, 30-year-old floor

Process:
✔︎ Dust-free preparation and cleaning of oil-contaminated substrate
✔︎ Application of primer and 8mm industrial-grade topping
✔︎ Expansion joints cut back and resealed
✔︎ New surface prepared, coated with water-dispersible coating, then finished with PSR HB Coating
✔︎ Walkways, demarcation lines and stencilling installed

Result: Completed on time, with the client delighted by the transformation.

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Breighton Airfield (2019)

For The Real Aeroplane Club, we were contracted to provide a high-spec epoxy resin system for their aircraft build facility.

✔︎ Resin repairs and two-coat epoxy resin system
✔︎ Floors prepared using HTC planetary grinders (99% dust-free, powered by LPG generators)
✔︎ Two coats of epoxy resin applied with precision masking for a clean, professional finish


Result: Delivered within the two-week timescale, providing a smooth and durable floor to house a large aircraft collection.

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Angloco (2018)

As part of an ongoing relationship with Angloco, we were invited back to apply further epoxy HB coatings.

Process:
✔︎ Dust-free planetary grinding
✔︎ Two-coat application of Epoxy HB system

 

Result: The floor withstood heavy daily use in fire engine manufacturing, with the client praising its durability and easy maintenance. Plans are in place for additional projects with Angloco.

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Coca-Cola – Northampton (Ongoing)

At the 250,000 sq. ft. Northampton Regional Service Centre, PSR were contracted to complete floor repairs, joint repairs, coatings and painting.
 

Challenge:
✔︎ Site operates 24/7 with up to 200 articulated vehicles loading and unloading daily
✔︎ Floors had degraded badly with cracked slabs, eroded joints and worn demarcation

Result: Work was completed on time and within budget, with minimal disruption to operations.
 

Client Feedback:

“Myself and the operations team at Northampton were extremely impressed with the work completed by PSR Industrial Flooring Ltd. Delivering a quality flooring finish at a very competitive price are just a few of the criteria we look for when contracting out work…”

— John Coburn, Midlands Quality, Safety and Environment Manager, Coca-Cola Enterprises

Olympic Park – London (2012)

We were awarded the contract to rejuvenate the 46,000 m² floor space of the International Broadcast Centre (IBC) used for the London 2012 Olympic and Special Olympic Games.

Process:
✔︎ Six-week timescale, with 12 engineers working around the clock, 7 days a week
✔︎ Floors prepared using LPG-powered HTC grinders (99% dust-free, water vapour emissions only)
✔︎ Epoxy resins applied to repair spalled areas

 

Result: Project delivered two days ahead of schedule, meeting the strict deadlines of FCC Elliott JV.

 

Managing Director Paul Radley said:

“We had 12 engineers working around the clock to ensure there were no delays. Thanks to our investment in high-performance equipment, we were able to deliver a quality finish on time and to budget — two days ahead of schedule.”

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VEHICLE FRIENDLY
ANTI SLIP COATING
ASSORTED COLOURS
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READY TO TRANSFORM YOUR INDUSTRIAL FLOORING?

With over 25 years of experience, worldwide expertise, and industry accreditations, PSR Industrial Flooring delivers durable, dust-free and cost-effective solutions tailored to your needs.

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